CNC prototyping is a precision machine service that provides for the manufacture of new concepts in parts and machinery. It is becoming more common for companies who wish to address flaws in the original design of the equipment and machinery that is currently being used in processing and manufacture of their goods. There are instances where equipment is outdated or does not work well with other parts in a production system and a few adjustments in the overall design can help to increase production and the efficiency of the operations.
How Prototypes are Created
Prototypes begin with the concept of how a part may be altered to make it function better in the existing operation or equipment. Engineers use computer CAD programs to design the new part in 2D or 3D representations using detailed specifications with regard to the design, width, height, thickness and so forth. Once the concept has been developed into a computer generated blueprint for the part, the CNC machinery is then programmed to follow the specifications for the manufacture of the prototype.
CNC Machining for Prototypes
CNC machining involves the use of computer software which control the machine tools. The tools include mills, lathes, routers and grinders. Using G code, which is a CNC machining language, the tools are programmed to perform specific actions in the creation of the part. This process allows for more precise manufacture of parts than through manual machining.
Higher Capacity for Larger Volumes at a Lower Cost
The capacity for creating replicas of the prototype is much higher than parts which are manually manufactured, making CNC machining a more economical approach to prototype parts manufacture. Because the machining process is pre-programmed, there will be no variations in the parts that are manufactured and therefore, CNC replication is more precise.
CNC prototyping is a process that has been developed into a precise practice that provides an excellent opportunity for production based companies to improve the efficiency and production rates of their current equipment and operations. Advanced technology and state of the art equipment has made this possible for companies that rely upon speed and precision in obtaining replacement parts to keep their businesses up and running on schedule.
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