Lead melting pots play a significant role in the production process of certain materials. A lead melting pot must meet the requirements of the temperatures of the process as well as the chemical characteristics of the materials to be melted. As a result, the design of lead melting pots becomes an important factor in the overall manufacturing process. It is important for a manufacturer to select a type of lead melting pot that meets the needs of the process if the product emerging is to be of maximum quality.
Lead Melting Pot, Temperatures and Characteristics
A lead melting pot is used specifically in a variety of different manufacturing processes. It is constructed of cast iron. In the melting of lead for diverse practices, the temperature must be exact. They should range between 80F and 1000F, depending upon the metal. Insulation is one basic requirement of the design. A lead melting pot must be insulated in order to preserve energy while ensuring the operator of the equipment is safe and secure from harm. Insulation can be achieved through the addition of a pot liner.
Lead melting or smelting releases toxic fumes in the process. Operators must wear protective gear including respirators and eye goggles.
What are the Fuels of Lead Melting Pots?
Essentially, a lead melting may operate on one of three types of fuel sources. The types of fuel most commonly used are:
1. Electric
2. Natural gas
3. Propane
While gas lead melting pots may cost more, they may actually be less expensive to operate. It depends upon the price of energy in the manufacturer’s region.
What are the Major Types of Lead Melting Pots?
There are different ways to classify a lead melting pot. They may be bottom pour or regular. Generally, however, the two basic types are:
1. External source – Held over a fire: This type is held in place until the lead has melted. It is common in large industrial concerns
2. Internal source – Electric coil: This type of pot employs an electric coil to heat the lead pots, therefore melting the lead inside of it. Some prefer this type because it is more efficient
Industry employs both types while the electric coil is more common among home projects.
A lead melting pot has a specific function within the manufacturing process. A choice between internal and external sources of heat is made. The company then employs it to make sure the right temperature is reached to melt the lead ingots. Whatever the source of power, it is always important to make sure the right type of lead melting pot is used. It is also imperative that the company take all measures to keep the operators safe from any potential harm resulting from the process.
